

Our Focus Areas

Design for manufacturing (tool concept)
Moldflow
Measurement of theoretically deformed parts -
Feasibility analysis
3D Scanning and Measurements
Parts scanning and scanning of tool components
Measurement report of linear and GD&T dimension
Detailed analyse and list of needed improvements
Reverse engineering - part replica
DFM,
Moldflow
Feasibility of Injection Moulded parts
03
Detailed analyse and list of needed improvements
1.
Part anaylse in Gom inspect software

Profile surface need to be according specification. Analyse shows that we have deviation.
There is multiple reasons possible why we are not in tolerance.
Tolerances are to narrow.
Usually this is discussed and align in inquiry phase with feasibility commitment - Where we do Moldflow and measurement of theoretically deformed parts
Other reasons
Alignment (datum system A, B, C) have to big impact on final result, toolmaker did a mistake, shrinkage and more.
To discover what is the reason for deviation we continue with step 2 - detailed analyse of red dimensions
2.
Detailed analyse of red dimensions
3.
Needed improvements to reach requirements




There are two small steps (0,27mm height) on surface which have impact on result - Correction on the tool needed!
DFM,
Moldflow,
Measurement of
deformed parts and
Feasibility of Injection
moulded parts
01
DFM - Design for manufacturing
DFM report is a bridge between product developers and mold makers.
It has been used in many manufacturing industries and has proven to be an effective way to increase efficiency and minimize failures.
A comprehensive DFM reporting mold manufacturing project will be the first step to success

Which information are part of DFM
-
Part and tool basic data
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Raw material choice
-
Shrinkage
-
Layout of cavity inserts
-
Number of cavities and cavity material
-
Draft angle
-
Thickness design
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Sink marks - potential sink marks will be seen after Moldflow analysis
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Gate location
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Parting line
-
Engraving
02
Moldflow
Moldflow F, P, W
Moldflow F,P,W (filling, packing, warpage) analysis is part of DFM report and must be performed before we start with tool design.
With this analysis we received feedback about gate location, actual filling time, gate freeze time, sink marks, total displacement. Only after positive moldflow analysis we can start with tool design.

Moldflow optimisation loop
When we have rough design of the tool we need to repeat Moldflow also with planned cooling channels. If there is some deviations-changes from first Moldflow we also implement those.
Only in this case we will have realistic picture about warpage, direction of deformation etc.
After first analysis we can do one or more optimization loops – different cooling setup, process parameters etc. to achieve better results
Process parameters from Moldflow analyse are than starting parameters in Injection moulding department
03
Measurement of theoretically deformed parts
Deformed part is output of Moldflow analysis.
For feasibility study you need to check if you are able to reach given tolerances on the drawing. With measurement of deformed parts this is possible.
We can measure deformed part with professional equipment. The procedure is the same as when we measure scanned part
Usually deformations (warpage) and positioning of reference system are the main reasons why we have problems with reaching prescribed tolerances


3D Scanning and measurement reports
01
Scanning of parts and tool components
Working on sophisticated equipment
Optical scanning of tool components
Reverse engineering - part replica
Measurement report of linear and GD&T dimension

Short lead time from receiving the parts to sending report.
Flexibility
Personal pickup of parts if you need measurements ASAP
02
Measurement report of linear and GD&T dimension
Each part is scanned with high precision 3D inspection scanner
Measurement is done with professional software according the drawing
You will receive scanned 3D model and measurement report.

